This series of winding machines come in various sizes (large, medium, and small), suitable for the automated winding of layer-type coils for transformers of different capacities. It adopts the Siemens PLC touch screen multi-axis numerical control system (fully servo bus control). Our company has mastered the algorithm for the conical insulation core of the equipment, and through sharing the algorithm program, it is easy to master the use of the equipment and achieve the goal of efficient, material-saving, and reliable coil production.
Equipment composition: servo winding machine, various adjustable molds, automatic inter-layer insulation device, end insulation device, flat wire constant tension unwinding frame, round wire unwinding frame, round wire automatic flattening device, automatic line arrangement device, automatic control system.
Core advantages:
1. The paper tape mechanism automatically generates conical inter-layer insulation and end insulation, achieving the automatic optimal matching of inter-layer insulation thickness and coil inter-layer voltage, which can save insulation materials by 35% and save materials by more than 4% for the entire machine.
2. The production efficiency is increased by 30-50%, effectively saving labor costs.
3. The end insulation can be in various forms such as paper tape insulation, inclined wedge paper board strip insulation according to the size of the coil.
4. The circular wire can be automatically compressed into long flat wire, effectively increasing the filling rate of the coil.
5. The constant tension function of the wire, the entire machine is fully servo controlled, through the speed sensor, it realizes the synchronization of the line speed during the winding process, which is not related to the quality of the wire reel and the size of the coil, truly achieving constant tension control.
6. Automation function: This model has a high degree of automation. The unwinding shaft can achieve electric control automatic clamping of the wire reel, and the winding mold can be automatically controlled to expand and contract (including long circular adjustable molds and round adjustable molds).
7. Siemens PLC touch screen automatic control system, bus control technology, supports factory MAS system, can realize remote download, work order upload data functions, etc., allowing for traceability of the production process and effective control of product quality.